Hydromist Humidification Systems

The Hydromist Cooling System uses atomized water droplets to "Flash Cool" the hot, stale air in your barn or run-in shed. It doesn't just move the hot air around, it Keeping your Cow, horse or livestock (Poultry) cool and comfortable during the summer is absolutely vital. When high ambient temperatures and humidity combine, body heat may accumulate faster than your cow; horse can get rid of it. The fact is, they are better at keeping themselves warm than cooling themselves off. You can help your cow, horse or livestock keep cool by using the Hydromist cooling system cools and conditions it. This can help your animals avoid heat-related threats like hypothermia, muscle tremors or weakness. Livestock achieve their best growth rate when they are kept at their ideal temperature. Keep extreme temperatures under control with an automatically controlled high pressure fogging system for best results.

The problems in outside patio areas are “un-saleable” and not used in the summer. Hydromist outdoors cooling systems have proven to be a strong revenue-producing factor for hotels, resorts, restaurants and concession areas. Outside areas have been turned into comfortable retreats. Hotel guests are drawn from their rooms, boosting revenues and saving on room air conditioning costs. Once attracted, customers stay longer and spend more time!
Hydromist High Pressure Mist Cooling is one of the most effective, and efficient, methods available for cooling open outdoor areas. Cloudburst systems have been used world wide for cooling hotels and resorts, restaurant and bar outdoor seating, backyards and patios, as well as even cooling and sports sidelines. They are also used in a multitude of harsh industrial, construction, manufacturing and agricultural settings for climate control, humidification and dust suppression applications. Mist Cooling works by forcing water through specially designed misting nozzles to create a fog or ultra fine water droplets. A common misconception is that misting is meant to get you all wet to cool you off. Rather, the tiny droplets or fog, quickly evaporate, cooling the surrounding air. Properly designed, a mist cooling system will work with prevailing winds and air movement, and are often combined with High pressure pumps to move mist or cooled air into the cooled zones.

Features:

High pressure fog systems can provide solutions to a variety of environmental conditions. Most commonly used as an outdoor cooling system, properly designed and installed fog systems can increase the comfort level of almost any out door climate requiring temperature reductions. A fog system can drop outdoor temperatures by up to 30 degrees Fahrenheit. In industrial applications, this can dramatically improve the operation of a cattle, poultry, or dairy farm. To further enhance the cooling effect, high velocity fog can be included in the system design. For remote cooling capability or for large open areas, fog with axial fans for air circulation is mandatory.

• “Hydromist” Pump with no overheating system
• Brand “Hydromist” Pumps
• Ceramic piston pump
• All pumps are TLV approval
• All pumps are CE approval
• Working pressure: 70 – 100 Bar
• Pump with adjustable pressure
• Low Revolution motor (<1000 rpm)
• “H” class motor
• Solenoid valve pressure release
• High pressure solenoid valve
• Water flow control valve
• Overload protector
• Single phase preventer
• Digital cycling timer
• Radio frequency Remote control
• Humidity controller
• Temperature monitor
• R8 4/8 controller
• Built in 25 liters water tank
• Low noise level: < 55 db
• Control panel: PLC/ Standard

One of the newest applications for a high pressure fog system is for special effects landscaping. We had introduced the fog concept into a landscape project. The unique environment that is created can turn a basic landscape into a dramatic tropical scene while providing residual cooling throughout the area. By placing the fog around the landscape area, in a fountain, or in a pool water feature, the ordinary is transformed into the extraordinary.

Area of Application

• Out Door Cooling
• Swimming Pool Patio Misting
• Special Effects Theme Park

Concrete Block Curing – Humidification

In all but the least critical applications, care needs to be taken to properly cure concrete blocks, to achieve best strength and hardness. This happens after the concrete has been placed. Cement requires a moist, controlled environment to gain strength and harden fully. The cement paste hardens over time, initially setting and becoming rigid though very weak and gaining in strength in the weeks following. In around 3 weeks, typically over 90% of the final strength is reached, though strengthening may continue for decades. The conversion of calcium hydroxide in the concrete into calcium carbonate from absorption of CO₂ over several decades further strengthen the concrete and making it more resilient to damage.

Hydration and hardening of concrete during the first three days is critical. Abnormally fast drying and shrinkage due to factors such as evaporation from wind during placement may lead to increased tensile stresses at a time when it has not yet gained sufficient strength, resulting in greater shrinkage cracking. The early strength of the concrete can be increased if it is kept damp during the curing process. Minimizing stress prior to curing minimizes cracking. High-early-strength concrete is designed to hydrate faster, often by increased use of cement that increases shrinkage and cracking. During this period concrete needs to be kept under controlled temperature and humid atmosphere. In practice, this is achieved by High pressure fogging or technically called as Humidification of the concrete blocks, thereby protecting the concrete mass from ill effects of ambient conditions. Properly cured concrete blocks leads to increased strength and lower permeability and avoids cracking where the surface dries out prematurely. Care must also be taken to avoid freezing, or overheating due to the exothermic setting of cement. Improper curing can cause scaling, reduced strength, poor abrasion resistance and cracking.

Odour Neutralization

Sorting and collecting of waste is fast becoming a normal occurrence in many places around the world. These waste transfer stations are becoming more overloaded with garbage and trash; economic restrictions delay the building of new stations forcing operators to manage with existing installations. The proximity and closeness of housing developments increase the complaints of odors and dust as more material is processed through the plant.

Agrovet Industry Manufacturing Poultry & Fish feed:

Neighborhood complaints and government fines can soon force a industry to move or even close his operation when complaints about odors become too severe.

Chemical Plants

With housing projects and buildings coming closer to factories every day, the tolerance for industrial odors and pollution is less. Buildings that once were in the country are now in the heart of housing districts.

Composting Plants

The production of high-organic composts is increasing in a more demanding society. Production of these composts was traditionally in remote countryside areas. As rapid urbanization and encroachment in the country increases the operations demand for "clean air" around these businesses considerably.

Landfill Areas 

As landfill sites near capacity, malodors are carried quickly over the boundaries into the approaching residential areas.

SOLUTION

Hydromist systems, the owner has the opportunity to surround and target the source of the malodors with flexible tube and nozzles positioned exactly where needed. The addition of a suitable chemical into the Hydromist system increases the efficiency as the water evaporates leaving a large surface area on the chemical droplet to attack the malodors. Hydromist systems not only can eliminate the odors, but also provide valuable cooling to the animals and livestock in the poultry, cattle and dairy farms. High-pressure fog droplets evaporate and eliminate odors; cooling the air as they do so. They also provide a screen of fog that can "scrub" the air of dust and odors as it settles to the ground. Hydromist systems are installed at the "point source emission" of the odor. Special odor control chemicals delivered through a grid of Hydromist nozzles ensures efficient and complete elimination of the malodors. Hydromist systems offer a solution that can help eliminate both the fugitive dust problem and the malodors leaking from the process machineries. A specifically designed Hydromist system will ensure that all parts of the transfer stations are treated with odor and dust control to protect both the operatives and the householders nearby. The 5-10 micron droplets are distributed evenly through out the factory perimeter and the processing area ensuring complete odor and dust elimination.

Cold Storage

PROBLEM
In chilling rooms and cold storage treatment of the air with conditioning units depresses the humidity to unacceptable levels, causing plants, vegetables and fruits to dehydrate, lose weight and deteriorate more rapidly.

SOLUTION
Our engineers can accurately calculate water requirements in individual rooms and design a high pressure fog system around those needs. A computer controller accurately monitors and corrects the humidity levels by staging the fog operation.

Easily and quickly installed by owners or the Hydromist team, this system offers a low cost, low maintenance alternative to conventional systems. Smaller, more compact systems for meat and flower storage areas are also available.

We offer an Industrial Ultrasonic Humidifier designed for industrial applications, featuring a durable stainless steel construction. With a humidity range of 40% to 95% RH and droplet size ranging from 5 to 20 microns, this fully automatic system ensures precise control. Operating at a pressure of 20 to 70 Bar and a water flow rate of 1 to 50 LPH, it provides efficient and consistent humidification. Ideal for manufacturers, exporters, suppliers, and traders, this ultrasonic humidifier comes packaged in a sturdy cardboard box for safe delivery.

The problems in outside patio areas are as “un-saleable” and not used in the summer. Hydromist outdoor cooling systems have proven to be a strong revenue-producing factor for hotels, resorts, restaurants and concession areas. Outside areas have been turned into comfortable retreats. Hotel guests are drawn from their rooms, boosting revenue and saving on room air conditioning costs. Once contracted, customers stay longer and spend more; timely.
HydroMist High pressure Mist Cooling is one of the most cost effective, and efficient, methods available for cooling open outdoor areas. Cloudburst systems have been used world wide for cooling hotels and resorts, restaurants and bar outdoor seating, backyards and patios, as well as event cooling and sports sidelines. They are also used in a multitude of harsh industrial, construction, manufacturing and agricultural settings for climate control, humidification and dust suppression applications. Mist Cooling works by forcing water through specially designed misting nozzles to create a fog of ultra fine water droplets. A common misconception is that misting is meant to get you all wet to cool you off. Rather, the tiny droplets of fog, quickly evaporate, cooling the surrounding air. Properly designed, a mist cooling system will work with prevailing winds and air movement, and are often combined with High pressure pumps to move mist or cooled air into the cooled zones.

Features:

• High pressure fog systems can provide solutions to a variety of environmental conditions. Most commonly used as an outdoor cooling system, properly designed and installed fog systems can increase the comfort level for almost any outdoor climate requiring temperature reductions. A fog system can drop outdoor temperatures by up to 30 degrees Fahrenheit. In industrial applications, this can dramatically improve the operation of a cattle, poultry, or dairy farm. To further enhance the cooling effect, high velocity fog can be included in the system design. For remote cooling capability or for large open areas, fog with axial fans for air circulation is mandatory.
• “Hydromist” Pump with no overheating system
• Brand “Hydromist” Pumps
• Ceramic piston pump
• All pumps are TUV approved
• All pumps are CE approval
• Working pressure: 70 – 100 PSI
• Pump with adjustable pressure
• Low Revolution motor (<1000 rpm)
• “H” class motor
• Solenoid valve pressure release
• High pressure solenoid valve
• Water flow control valve
• Overload protector
• Single phase preventer
• Digital cycling timer
• Radio frequency Remote control
• Humidity controller
• Temperature monitor
• RS 485 controller
• Built in 25 liters water tank
• Low noise level: < 55 db
• Control panel - PLC/ Standard

One of the newest applications for a high pressure fog system is for special effects landscaping. We had introduced the fog concept into a landscape project. The unique environment that is created can turn a basic landscape into a dramatic tropical scene while providing residual cooling throughout the area. By placing the fog around the landscape area, in a fountain, or in a pool water feature, the ordinary is transformed into the extraordinary.

Area of Application:

• Out Door Cooling
• Swimming Pool Patio Misting
• Special Effects Theme Park

In the summer, plant growth and production will slow down or stop when the temperatures exceed 85 or 90°F or when the humidity is lower than 40% or higher than 85%. Hydromist can eliminate the “peaks” and “troughs” experienced without an effective climate control system. With these excesses eliminated the plant has more time to grow and produce valuable fruit. In some cases Hydromist can make a greenhouse profitable in the summer where before it was closed due to temperature and humidity extremes.

Hydromist fogging systems for greenhouse environment control provides the solution to all of these problems. The fog system is installed in the house with spray nozzles (features with anti drip and inbuilt filter) is equally spaced within the house. This fog quickly evaporates without wetting, to cool and humidify. This permits higher density planting, reduces disease and cuts crop loss during rooting, germination and propagation. Agriculture University tests prove that can effectively increase production and quality for greenhouse cultivators.

Each fog system is custom made for each greenhouse and incorporates state of the art flexible copper or steel tubing with sleeve, S.S 316 nozzles with S.S or Brass fittings, high pressure pump assembly and other installation materials. Systems installed throughout India are every day giving the growers the solution to temperature and humidity problems.

Paper and textiles can suffer from static electricity and poor moisture stability.

The Hydromist Humidity Control systems are an inexpensive, cost-effective solution to cooling and humidifying factories throughout the world. Using the Hydromist high pressure fog system raises the relative humidity level as high at 95% without wetting, while reducing static electricity and (PM10) fugitive dust particles.

We at Magna Engineers have designed a method and constructed a machine that ejects fine drops of water into the atmosphere to capture and absorb the dust and bring it down to ground. Low energy consumption, ensured by sophisticated design and construction, makes the “Hydromist” Dust Suppression Cannon an extremely convenient machine for use in all areas where dust is produced; it eliminates the costs of hiring personnel for washing yards, during demolition work, at tunnel demolition sites. Dust Suppression therefore ensures a better working environment, but also drastically reduces consumption and wear of equipment at work sites. The guns can be automated – remote controlled by computer to manage treatment areas without need for human intervention.

Applications:

Dust suppression and humidification of open dusty surfaces, mining, recesses and inert recycling systems, Cement factories and concrete production plants, Construction of road tunnels, Steel factories and Compost production plants, Solid urban waste landfill sites, Fodder factories and mineral conversion. General demolition work and bulk material handling, waste treatment facilities, stockpiles, discharge/disposing into ships, reclaiming from stockpiles, dumping, crushing and loading/unloading trucks. Cooling of large open spaces like stadiums, concerts, events and parks.

Model No: HJ DSC-60 is equipped with a high power turbine ventilator and thanks to its three concentric nozzle rings; it can spray a light rain with a throw of approximately 60 meter. Area coverage 10,700 m² approx

Benefits

• Lower labour costs
• Better working conditions
• Lower environmental pollution
• Effective dust suppression on open spaces
• Lower wearing of machinery and tools
• Less or no puddles and trickles

Technical Features

• Max. Working pressure: 7 BAR
• Min. working pressure: 3 BAR (best = 7 BAR)
• Nozzle no.: 60 (1 rings by 60 nozzles each)
• Max. Area coverage: 10,700 m² approx

Electrical Features

• Absorbed power: 11 kW
• Voltage: 400V 50Hz (3P+N+G plug)
• IP protection: IP55

Mechanical Features

• Rotation: 320°
• Elevation: -20° to +45°
• Fan diameter: 660 mm (26 in.)
• Fan speed: (RPM) 2800
• Air flow: 28,500 m³/h

Performance

• Throw: 60 meters
• Noise level: < 93 dB(A)

Controls

• ON/OFF switch
• LEFT – RIGHT automatic rotation
• Adjustable elevation
• Adjustable/programmable working angle
• Fan start
• Water supply start (water pump/solenoid valves)
• START – STOP timer
• Flashing with alert sound

Optional

• Low pressure pump (7 BAR electric pump – 3 kW)
• Nozzle ring heater (quick defrost)
• Night lamp
• Remote control with battery charger (on/off and movement)

“Hydrojet” Ultra High Pressure Pump

Magna Engineers is the leading supplier of high and ultra high Pressure pumps, we manufacture high and ultra high pressure pump units and a wide range of water jetting accessories including High pressure Tungsten Carbide nozzles, water blasting Dump Guns, High pressure Injector, Pressure Relief Valve, sewer cleaning nozzles, tube cleaning nozzles etc. Based in Chennai, Magna Engineers has established a large network of clients in numerous industries all over India. Hydrojet high pressure pumps are built to operate at the continuous maximum duty stated in the performance parameters. Our pressure and flow rate determine the power and pump selection. We can offer a large number of combinations to meet specific requirements. We have High & Ultra High pumps ranging from 600 to 3000 bar and the technology to provide comprehensive solutions for water blasting in varied applications. We manufacture high and ultra high pressure pumping systems which comes with completely assembled mounted on skid or trolley. Our Engineering team has a collective experience of more than 40 years. Whereby, we have the required skill & knowledge to design and develop right pumping system for a specific requirement of the customer. We can design, manufacture, commission, service and provide complete spares for all types of Ultra high pressure pumps. Magna Engineers will offer cost-effective and environmentally acceptable pumping systems. If you need to solve a tough product removal or surface preparation, you’re in the right place.

“Hydrojet” Ultra High Pressure Pumps are built to operate at the continuous maximum duty stated in the performance parameters, just compare the crankshaft speed, average plunger speed, Plunger diameter and power rating.

Features:

• Power ratings up to 850 H.P
• Vertical three cylinder design
• Wide variety of complimentary ancillaries